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Photovoltaic Automatic Weather Station: Essential Equipment for Safe and High-Efficiency Power Generation in PV Plants

Time:2025-11-27 11:10:08 Popularity:13

NiuBoL Photovoltaic Automatic Weather Station: Data-Empowered Safety and High-Efficiency Power Generation for PV Plants

The Key Equipment for Stable Operation of Photovoltaic Power Plants: NiuBoL PV Weather Station 

As a cornerstone of the energy transition, photovoltaic power plants face stringent tests from the natural environment that directly impact power generation efficiency and asset returns. Irradiance intensity, module temperature, wind speed, humidity, and dust constantly affect module performance, inverter status, and overall plant output. 

The NiuBoL PV automatic weather station was born for this exact challenge—it is no longer just a “weather measuring device” but the “data brain” of a PV plant, providing stable, professional, and continuous data support for O&M decisions to maximize plant safety and revenue.

solar PV.png

1. Definition and Working Principle of the PV Automatic Weather Station 

1.1 Precise Definition  

A PV automatic weather station is an environmental monitoring system dedicated to solar farms. It uses high-precision sensors to continuously collect, process, and upload key meteorological data—including global and plane-of-array irradiance, wind speed/direction, temperature/humidity, air pressure, and rainfall—serving as the core foundation for PR calculation, safety warnings, and O&M strategy optimization. 

Unlike ordinary weather stations focused on macro monitoring, the NiuBoL PV model features industrial-grade enhancements in irradiance accuracy, synchronized tilt-angle measurement, communication reliability, and long-term stability to meet the harsh, long-duration, outdoor requirements of the photovoltaic industry. 

1.2 Data-Driven Working Principle  

The PV weather station follows a rigorous digital workflow:  

1. High-frequency sampling by the sensor array.  

2. The main controller digitizes raw signals, performs filtering, auto-calibration, temperature compensation, and local storage (with breakpoint resume).  

3. Data is reliably uploaded in real time via built-in 4G/5G, LoRa, WiFi, or RS485 to the monitoring center or plant SCADA system.  

4. Integrated meteorological, power, and grid data generate performance ratio (PR) models, trend curves, and trigger safety alerts to support O&M decisions.  

5. Core technology: Optional automatic two-axis sun tracker ensures irradiance measurement accuracy reaches research-grade standards.

Weather station for solar PV plant.jpg

2. Structural Breakdown and Monitoring Parameters 

The NiuBoL PV automatic weather station adopts a modular design for clear structure, easy maintenance, and flexible upgrades to meet diverse PV project needs. 

2.1 Core Structural Modules  

- Solar Irradiance Monitoring System: Includes global horizontal irradiancemeter, POA irradiancemeter, and sunshine duration sensor. Expandable to direct/diffuse irradiance sensors with dual-axis automatic sun tracker.  

- Environmental Monitoring Module: High-precision wind speed/direction sensors (optional ultrasonic, zero mechanical wear), temperature/humidity sensors (in louvered radiation shield), barometer, and tipping-bucket rain gauge.  

- Data Acquisition & Transmission Module: Industrial-grade controller supporting 4G/5G, LoRa, WiFi, and RS485 with standard Modbus-RTU/TCP output.  

- Installation & Power System: Stainless/galvanized pole, solar + high-capacity battery (or mains backup), professional lightning protection, IP65 waterproof enclosure.

Pyranometer Solar Radiation Sensor.jpg

2.2 Measurement Methods and Application Value 

CategoryTypical ParameterMeasurement Method Core Application Value 
Solar IrradiancePOA Irradiance Installed at same tilt & azimuth as modulesAccurate PR calculation, real received irradiance, generation forecasting
Global Horizontal Irradiance (GHI)Thermopile/photodiode Macro irradiance assessment, baseline generation reference
Direct Normal Irradiance (DNI)Sun-tracking systemHigh-precision resource evaluation, research-grade monitoring
EnvironmentalWind Speed/DirectionCup-type or ultrasonicModule wind load safety, inverter cooling efficiency, equipment life assessment
Temperature/HumidityHigh-precision sensor in radiation shieldModule temperature rise analysis (efficiency correction), lifespan evaluation
Rainfall  Tipping-bucket stainless steel Module cleaning strategy, water resource management 

Automatic direct radiation Sensor Pyranometer.png 

3. Installation Standards and Procedures (Ensuring Data Reliability) 

Strict installation standards are the cornerstone of reliable data. 

3.1 Mandatory Installation Standards  

1. No-obstruction principle: Irradiancemeters must be placed in fully unshaded areas, at least 1.5–2 m from module edges.  

2. Tilt synchronization: POA sensor tilt and azimuth must exactly match the PV array.  

3. Calibration & grounding: Wind vane must point true north; grounding resistance ≤ 4 Ω for lightning safety.  

4. Waterproofing: Main controller enclosure ≥ 1.5 m above ground; rain gauge must remain perfectly level and be cleaned regularly. 

3.2 Quick Installation Guide  

The entire process is professional yet efficient—small projects can be completed in 2–3 hours.  

1. Foundation construction: Erect independent pole with concrete base (or pre-cast base).  

2. Sensor mounting: Sequentially install irradiance, wind, temperature/humidity sensors and perform angle/orientation calibration.  

3. Cabling & protection: Route all cables into the main enclosure using UV-resistant conduit with proper waterproofing and surge protection.  

4. System commissioning: Connect power, start controller, set sampling frequency.  

5. Data verification: Confirm normal data flow, upload to backend, and generate trial-run report.

Weather station for solar PV plant.jpg

4. Common Faults and Quick Troubleshooting 

O&M personnel can resolve over 90% of anomalies using the following methods. 

SymptomPossible CauseQuick Troubleshooting & Solution
Irradiance suddenly reads 0New obstruction, heavy dust/snow on sensorClean sensor surface; check for new shading objects
Large deviation between POA and GHI Tilt angle drift, sensor out of calibrationRe-align POA sensor with array; check calibration date
Abnormal wind speed fluctuationDebris in cups or bearing wear (mechanical) Clean cups; for ultrasonic type, check power supply 
Device offline  SIM card arrears/weak signal, power failureReset communication module; check solar/battery voltage
Temperature/humidity jumping/driftingWater ingress or aged filter in louver boxReplace filter cotton and re-seal; ensure ventilation

Pyranometer.jpg

5. Application Scenarios and Model Selection Guide 

Thanks to its high stability, precision, and modularity, the NiuBoL PV weather station is widely deployed worldwide under all climate conditions. 

5.1 Typical Application Scenarios  

- Utility-scale ground-mounted plants: PR analysis and performance deviation diagnosis  

- Distributed rooftop/commercial PV: Local micro-environment monitoring and cleaning/fault guidance  

- PV + energy storage projects: Meteorological input for charge/discharge optimization  

- Solar resource assessment: Long-term high-precision data for pre-feasibility studies  

- O&M management: Core data source for cleaning scheduling and wind-load safety warnings 

5.2 Model Selection Recommendations 

Model TypeCore Monitoring Parameters Suitable ScenariosKey Advantages
Entry-Level GHI, POA, wind speed/direction, temp/humidityDistributed & small/medium projects Cost-effective, high reliability
Professional Full parameters, high precision, multiple protocolsLarge-scale plants & O&M companies Complete data, remote calibration, easy integration
Research-GradeDNI, diffuse, automatic two-axis sun trackerResource assessment, scientific validation, high-latitude areasResearch-grade accuracy, long-term stability, traceability

We offer one-stop consultation—just provide project scale, budget, and monitoring requirements, and NiuBoL will quickly customize the optimal solution.

Solar Radiation Monitoring Stations.jpg

Frequently Asked Questions (FAQ) 

1. Q: What’s the main difference between NiuBoL PV weather station and a regular one?  

   A: The PV version focuses on synchronized POA measurement, higher irradiance accuracy, and stronger environmental resilience (dust/sand/high temperature compensation), directly serving PR calculation and O&M needs. 

2. Q: Why is POA irradiance measurement mandatory?  

   A: POA represents the actual effective irradiance received by modules and is the core input for PR—far more accurate than horizontal GHI for real generation performance. 

3. Q: Do I need the automatic sun-tracking system?  

   A: Required only for high-precision resource assessment or DNI measurement. For routine plant O&M, decide based on budget and accuracy needs. 

4. Q: What communication methods are supported?  

   A: 4G/5G (remote plants), LoRa (large low-power sites), WiFi (centralized access), and standard RS485 (Modbus-RTU/TCP). 

PV Power Plant Weather Station.png

5. Q: Can it operate without grid power?  

   A: Yes. Full solar + lithium battery backup ensures >7–15 days autonomy even during continuous rainy weather. 

6. Q: What is the equipment lifespan and calibration frequency?  

   A: Designed for 3–5 years. Pyranometers should be lab-calibrated every 1–2 years; other sensors depend on environment. 

7. Q: Will data drift occur in harsh environments?  

   A: No. All core sensors use industrial encapsulation with temperature compensation and EMI shielding to resist high temperature, dust, and humidity drift. 

8. Q: Will data be lost during network outages?  

   A: No. The controller has large local storage (tens of thousands of records) and automatically resumes transmission when connectivity returns. 

9. Q: Can it integrate with plant SCADA or third-party platforms?  

   A: Yes. We provide open Modbus-RTU/TCP protocols and optional API for seamless integration with all major SCADA and O&M platforms. 

10. Q: Does a small project require a professional installation team?  

    A: Not necessarily. With our detailed videos and drawings, two people can complete installation and commissioning. 

11. Q: What certifications does NiuBoL hold?  

    A: CE, ISO9001, RoHS, and calibration certificates.

Pyranometer.jpg

Conclusion 

The NiuBoL PV automatic weather station is indispensable infrastructure for achieving stable operation and high-efficiency generation in photovoltaic plants. 

Whether performing precise PR evaluation via POA irradiance, issuing equipment safety warnings using wind speed, or formulating module cleaning strategies based on rainfall, NiuBoL delivers professional, accurate, and long-term stable data support. We are committed to providing reliable, open, and globally applicable monitoring solutions to PV enterprises and system integrators worldwide—your ideal partner for photovoltaic asset digitization.

Pyranometer Solar Radiation Sensors data sheet

NBL-W-HPRS-Solar-Radiation-Sensor-Instruction-Manual-V3.0.pdf

NBL-W-SRS-Solar-radiation-sensor-instruction-manual-V4.0.pdf

3-in-1 Fully Automatic Tracking Solar Radiation Meter.pdf

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